How Our SPC & LVT Floors Are Made: A Step-by-Step Look.

When it comes to high-performance flooring, SPC (Stone Plastic Composite) and LVT (Luxury Vinyl Tile) floors stand out for their durability, water resistance, and design versatility. At VN ECOFLOOR, we’re committed to creating top-quality floors through a meticulous manufacturing process. Here’s a behind-the-scenes look at each step we take to bring you SPC and LVT flooring you can rely on.

Step 1: Selecting the Raw Materials

Our manufacturing process starts with carefully selecting premium raw materials. SPC floors are made from a blend of limestone and stabilizers, creating a sturdy, rigid core, while LVT floors use high-quality polymers for flexibility and comfort underfoot. We prioritize sourcing materials that are eco-friendly and built to last, ensuring each floor’s integrity and performance.

 

Step 2: Blending and Mixing

Precision in Blending:
Each material is measured and blended with precision. Our advanced mixing machinery ensures the mixture remains stable and consistent.

Why Consistency Matters:
Consistency in blending affects key qualities like strength and flexibility, which are essential for both SPC and LVT floors to meet our durability standards.

 

Step 3: Extrusion Process

The mixed materials are then fed into an extrusion machine, where they’re heated and molded into a solid core layer. For SPC flooring, this process forms a rigid, dense core, ideal for high-traffic and high-moisture areas. In LVT flooring, a flexible core is created, perfect for softer, more resilient floors that provide extra comfort.

 

Step 4: Printing and Design Layer Application

Our high-definition printing technology brings your floors to life with realistic wood, stone, and tile designs. Each pattern is carefully chosen to match current trends and customer preferences, creating a beautiful, authentic look for any room.

 

Step 5: Protective Layer Application

To enhance durability, we apply a transparent wear layer over the design. This wear layer protects the floor from scratches, stains, and daily wear and tear, ensuring your floors remain beautiful over time. Depending on your flooring line, this layer may include specialized treatments for added durability and easy maintenance.

 

Step 6: Quality Control and Testing

Before our flooring reaches you, it undergoes rigorous quality testing. We test for impact resistance, scratch resistance, waterproofing, and stability under heat. Our team inspects each batch to ensure it meets our strict quality standards, so you receive flooring that looks great and performs well.

 

Creating exceptional SPC and LVT flooring takes craftsmanship, precision, and dedication. Every step of our process is designed to bring you floors that combine beauty, durability, and ease of maintenance. Interested in learning more about our products? Explore our full range or contact our team for expert advice.

 

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